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Design Book

Exakt Mounts CR1-H & CR1-G

Resilient mounts (also called isolators) are used to reduce the level of noise and vibration on board. The amount of reduction is expressed in the isolation rate (in % of the unisolated machine). When selecting a resilient mount, attention has to be paid to the resonation frequency (critical rpm), the deflection of the mount under load (normally softer is better for isolation).

The available mounts in the market can be divided in mounts based on rubber and mounts based on steel springs.

 

Together with our partner Lo-Rez from Canada, a new serie of revolutionary mounts has been developed which is based on steel springs. Steel has superior isolation characteristics and does not have all the disadvantages, rubber has; like sensitivity for oil and creep (permanent setting over time). The new mounts have the same footprint and building height as the mounts from RubberDesign and Vulkan, as per the following overview: RD200 series - Vulkan T90 => Exakt CR1-H RD300 series - Vulkan T60 => Exakt CR1-G

 

The mounts have class approval.

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Spherical washers / Spacers

Bolts normally have a 90° angle towards the mounting face of machine they fixate. The foundation however is in 99% of the cases not in parallel with the plane of the machine. The result is that the bolt is bending when tightening as the bolt head is touching at one point only. Consequently, the tightening torque is not converted in the calculated effect. The bolt will come loose in time.

 

A spherial washer between the bolt head and the foundation will absorb the difference in angle. In case where a short clamping length of the bolt is reducing the fixation eff ect of the bolt, spherical spacers are advised.

ExaktAlign's portfolio is comprising of both Spherical Spacers as Spherical Washers. The washers come is a standard execution (SW) and as Large washer with a bigger diameter (SWL). Below, the avalaible sizes are prenented.

Downloadables:

BW-Fixators

BW-FIXATORS are readjustable self levelling elements for any kind of machinery. Permitting easy and satisfactory installation and a reliable connection between the machine and its foundations. Due to various causes, shop foundations will deform in time so that readjustment of your machinery is needed. BW-FIXATORS permit full compensation for such displacements anytime without difficulty and expensive downtime. BW-FIXATORS are used in all kind of land based industries; like machining, production, packing, power generation, transportation etc. Series of specific units have been developed for generators, turbines, compressors, etc.

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Loctite PC 7202 "Epoxy"

LOCTITE PC 7202 Fixmaster
On this page, you will find all the relevant data of Loctite PC7202 Marine epoxy and relevant Technical Data Sheet (TDS) and the Safety Data Sheet (SDS) for both Resin and hardener. Furthermore all available accessoiries for damming andmixing are mentioned.


 
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Exakt InduCast

Epoxy casting mortar with very low viscosity

INDUCAST is a fluid mortar for constructively filling under machine bases, rails and other items requiring casting where fast a high compressive strength is required. The low viscosity allows chock heights as low as 4 mm.

 

Chemical resistance
INDUCAST has an excellent chemical resistance to alkalis, petroleum derivatives, acid, diluted organic acids, salts and solutions. For more information please contact EXAKTALIGN AB.

 

Applications

INDUCAST is ideally suited for the casting of high-tech machines that have to operate vibration-free. INDUCAST fills anchor holes and secures anchors. Can be poured in a layer thickness up to 40 mm in one step. INDUCAST has excelent bonding to concrete and can be used for concrete repair.

 

Features

  • Low viscosity

  • Low reaction temperature

  • Non-shrinking

  • High pressure resistance

  • High impact resistance

  • Moisture-insensitive hardening

  • Liquid-tight

  • High chemical resistance

 

Packing
Set 5 kg: A 3.75 kg + B 1.25 kg
Also available in set of 30 kg

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Downloadables:

Pre-cut Steel Shims

A shim is a thin piece of material, used to fill small gaps or spaces between objects. Shims are typically used in order to support, adjust for better fit, or provide a level surface. Shims may also be used as spacers to fill gaps between parts subject to wear...

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Downloadables:

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